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J599 Series III Electrical Connector

J599 Series III Electrical Connector

Product FeaturesCompliant with GJB599B (MIL-DTL-38999M) Series III standardsThree-head threaded quick connection with anti-loosening mechanismFive-key circumferential identification and positioning for blind mating and error-proof insertionOuter shell can be made of different materials and coatings
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Description
Products Description

Product Features

Compliant with GJB599B (MIL-DTL-38999M) Series III standards

Three-head threaded quick connection with anti-loosening mechanism

Five-key circumferential identification and positioning for blind mating and error-proof insertion

Outer shell can be made of different materials and coatings to meet various environmental requirements

Equipped with electromagnetic shielding function

Compact size, lightweight, and high contact density

Suitable for use in complex environments with strong vibrations, rain, windblown sand, and moisture


Mechanical Performance

• Mechanical Life:
500 cycles of insertion and extraction

• Shock:
3ms half-sine wave with a peak acceleration of 300g

• Vibration:
Sine: 60g with temperature cycling and simulated accessories (36 hours)
Random (High Temperature): 10Hz to 1000Hz, Power Spectral Density (PSD) of 1g²/Hz, corresponding to an RMS value of 41.7g
Random (Room Temperature): 10Hz to 1000Hz, PSD of 5g²/Hz, corresponding to an RMS value of 49.5g


Environmental Performance

• Temperature Range:
Class K, F: -65°C to +200°C
Class W, MW: -65°C to +175°C

• Sealing:
Mating connectors comply with the low-pressure immersion requirements of MIL-DTL-38999M

• Salt Spray:
Class K: 500 hours
Class F: 48 hours
Class W: 500 hours
Class MW: 192 hours (acidic atmosphere)

• Damp Heat:
As per MIL-DTL-38999M: 24 hours, 10 cycles

• Fluid Resistance:
Resistant to various fuels, coolants, and solvents


Electrical Performance

• Voltage Endurance: V 

Operating Conditions

Sea Level

21,000M Altitude

M

1300

800

N

1000

600

I

1800

1000

II

2300

1000

• Insulation Resistance: ≥5000MΩ (at 500V DC)

• Contact Resistance and Rated Current of Contacts:


Contact Specifications

Working Diameter

(mm

Contact Resistance

(mΩ

Rated Current

(A

22D

Φ0.76

≤12

5

20#

Φ1.00

≤5

7.5

16#

Φ1.60

≤2.5

13

12#

Φ2.40

≤1.5

23

10#

Φ3.15

≤1.0

40



• Shell Conductivity:
Class K: 10mΩ
Class F: 1mΩ
Class W, MW: 2.5mΩ

• Electromagnetic Interference Shielding:
Minimum attenuation of 85dB at 100MHz to 1GHz (Class F, W, MW)
Minimum attenuation of 65dB at 1GHz to 10GHz (Class F), 50dB (Class W, MW)

8# Dual Coaxial Contact:
Frequency bandwidth: 0 to 20MHz
Rated Voltage: Maximum of 500V AC, 125V AC at 21,000 meters
Voltage Drop: ≤55mV for inner and intermediate contacts at 1A, ≤75mV for outer contact at 12A


Crimp Contacts

Contact Specifications

Needle Diameter

mm

Crimp Barrel Inner Diameter

mm

Crimp Barrel Outer Diameter

mm

Compatible Conductor Cross-Sectional Area

mm2

Compatible AWG Cable Size

Compatible Conductor Outer Diameter

mm

Extraction Tool Code

22D

Φ0.76

Φ0.85

Φ1.20

0.08

0.125

0.2

0.3

28

26

24

22

0.761.37

M81969/14-01

20#

Φ1.00

Φ1.17

Φ1.78

0.2

0.3

0.5

24

22

20

1.022.11

M81969/14-10

16#

Φ1.60

Φ1.68

Φ2.62

0.5

0.8

1.0

1.2

20


18

16

1.652.77

M81969/14-03

12#

Φ2.40

Φ2.49

Φ3.84

2.0

3.0

14

12

2.463.61

M81969/14-04

10#

Φ3.15

Φ3.40

Φ4.65

4.8

10

3.424.12

M81969/14-05

8#

Φ3.60

Φ4.55

Φ6.4

8.37

8

6.46.9

M81969/14-12



Solder Contacts


Solder Contact Specifications

Solder Cup Inner Diameter

Maximum Compatible Wire Gauge

AWG

22D

Φ0.9

22

20#

Φ1.1

20

16#

Φ1.9

16

12#

Φ2.9

12

10#

Φ3.6

10

8#

Φ4.8

8


Contact Arrangement (Taking the Needle Insertion Surface as an Example)

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