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J599 I Series Electrical Connectors

J599 I Series Electrical Connectors

FeaturesConforming to the GJB599B (MIL-DTL-38999M) I Series Standard, these connectors feature bayonet-type quick connection, with advantages of small size, light weight, and high contact density.Five-key circumferential identification and positioning, enabling blind mating and preventing mis-insert
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Description
Products Description

Features


Conforming to the GJB599B (MIL-DTL-38999M) I Series Standard, these connectors feature bayonet-type quick connection, with advantages of small size, light weight, and high contact density.

Five-key circumferential identification and positioning, enabling blind mating and preventing mis-insertion.

The outer shell can be constructed from various materials and coatings to adapt to different environmental requirements.

The sockets offer diverse installation options such as box-mounted, wall-mounted, front-mounted, rear-mounted, and nut-secured installations.

The contacts are press-fit and removable, with an anti-skew insertion design.

There are 9 types of shell sizes available, along with multiple pin arrangements.

They exhibit high resistance to vibration.

They possess electromagnetic shielding capabilities.



Key Technical Indicators


Mechanical Properties

  • Mechanical Life: 500 cycles of insertion and withdrawal

  • Shock: 3ms half-sine wave with a peak acceleration of 300G

  • Vibration:

    • Sinusoidal Vibration: Frequency range 10Hz to 2000Hz, acceleration of 294m/s²

    • Random Vibration: Frequency range 100Hz to 1000Hz, power spectral density of 1G²/Hz


Environmental Performance

  • Temperature Range:

    • Class B: -65°C to +175°C

    • Class E & F: -65°C to +200°C

  • Salt Spray: Tested according to GJB1217 Method 1001

    • Class B: 500 hours

    • Class E: 500 hours

    • Class F: 48 hours


Electrical Performance

  • Dielectric Withstanding Voltage: V 


Operating Class

M

N

 Sea Level

1300

1000

1800

2300

21000m

800

600

1000

1000



  • Insulation Resistance:

    Under normal conditions: ≥5000MΩ

    Under damp conditions: ≥100MΩ

  • Contact Resistance and Rated Current:

Contact Specification

Operating Diameter

mm

  Contact   Resistance

Rated Current

A

22D

Φ0.76

≤12

5

20#

Φ1.00

≤5

7.5

16#

Φ1.60

≤2.5

13

12#

Φ2.40

≤1.5

23

10#

Φ3.15

≤1.0

40

  • Electromagnetic Interference Shielding:

    From 100MHz to 1GHz: Minimum attenuation of 85dB

    From 1GHz to 10GHz: Minimum attenuation of 50dB

  • Electrical Continuity Between Shells:

    Class B: ≤2.5mΩ

    Class E: ≤50mΩ

    Class F: ≤1.0mΩ


Other Performance Characteristics:

  • Relative Humidity: Up to 98% at 40°C

  • Operating Altitude: ≤30,480m

  • Excellent resistance to moisture, salt spray, mold, sand, dust, and other environmental factors.


Crimp Contacts

Contact Specification

Pin Diameter

mm

Crimping Barrel Inner Diameter

mm

Crimping Barrel Outer Diameter

mm

Suitable Conductor Cross-Sectional Area

mm2

Suitable American Wire Gauge (AWG) Cable

Suitable Conductor Outer Diameter

mm

Extraction Tool Code

22D

Φ0.76

Φ0.85

Φ1.20

0.08

0.125

0.2

0.3

28

26

24

22

0.761.37

M81969/14-01

20#

Φ1.00

Φ1.17

Φ1.78

0.2

0.3

0.5

24

22

20

1.022.11

M81969/14-10

16#

Φ1.60

Φ1.68

Φ2.62

0.5

0.8

1.0

1.2

20


18

16

1.652.77

M81969/14-03

12#

Φ2.40

Φ2.49

Φ3.84

2.0

3.0

14

12

2.463.61

M81969/14-04

10#

Φ3.15

Φ3.40

Φ4.65

4.8

10

3.424.12

M81969/14-05

8#

Φ3.60

Φ4.55

Φ6.4

8.37

8

6.46.9

M81969/14-12

Solder Contacts

Solder Contact Specification

Solder Cup Inner Diameter

Maximum Suitable

           Conductor Gauge

AWG

22D

Φ0.9

22

20#

Φ1.1

20

16#

Φ1.9

16

12#

Φ2.9

12

10#

Φ3.6

10

8#

Φ4.8

8


Contact Arrangement (View from the Pin Insertion Surface)

121.jpg


Housing Key Position


Socket Mating Surface

image.png


Plug Mating Surface

image.png


Key Position Code

09

11

13

15

17

19

21

23

25

N

    95°

    95°

    95°

    95°

    95°

    95°

    95°

    95°

    95°

A

    77°

    81°

    75°

    74°

    77°

    77°

    77°

    80°

    80°

B

-

    67°

    63°

    61°

    65°

    65°

    65°

    69°

    69°

C

-

    123°

    127°

    129°

    125°

    125°

    125°

    121°

    121°

D

    113°

    109°

    115°

    116°

    113°

    113°

    113°

    110°

    110°


Dimensions


JY27467 Plug

121.jpg

Shell Number

A

Thread M UNEF-2A

09

21.7

0.4375-28

11

25.0

0.5625-24

13

28.2

0.6875-24

15

31.3

0.8125-20

17

34.4

0.9375-20

19

37.4

1.0625-18

21

40.5

1.1875-18

23

44.0

1.3125-18

25

46.8

1.4375-18


JY27466 Wall-mounted Square Panel Front-mounted Socket

21.jpg
JY27656 Wall-mounted Square Panel Rear-mounted Socket

22.jpg

Shell number

A1

A2

B

C

D

E

F

d1

d2

Thread M UNEF-2A

09

16.1

20.9

2.4

14.6

18.26

23.8

3.2

12.5

16.7

0.4375-28

11

16.1

20.9

2.4

17.8

20.62

26.2

3.2

15.5

20.2

0.5625-24

13

16.1

20.9

2.4

21.6

23.02

28.6

3.2

19.5

24.5

0.6875-24

15

16.1

20.9

2.4

24.8

24.62

31.0

3.2

21.5

27.7

0.8125-20

17

16.1

20.9

2.4

28.0

26.98

33.3

3.2

25.0

30.9

0.9375-20

19

16.1

20.9

2.4

30.7

29.36

36.5

3.2

28.0

32.9

1.0625-18

21

15.3

20.1

3.1

33.8

31.76

39.7

3.2

31.5

36.2

1.1875-18

23

15.3

20.1

3.1

37.0

34.92

42.9

3.7

34.5

39.3

1.3125-18

25

15.3

20.1

3.1

40.2

38.10

46.0

3.7

37.5

42.5

1.4375-18


JY27496 JY27505 Box-type square plate socket

JY27496 Front-mounted box-type square plate socket

未命名-1.jpg


JY27505 Rear-mounted box-type square plate socket

2.jpg

Housing

Number

A1

A2

B

C

D

E

F

d1

d2

M

09

16.1

20.9

2.4

14.6

18.26

23.8

3.2

12.5

16.7

11.2

11

16.1

20.9

2.4

17.8

20.62

26.2

3.2

15.5

20.2

14.5

13

16.1

20.9

2.4

21.6

23.02

28.6

3.2

19.5

24.5

18.0

15

16.1

20.9

2.4

24.8

24.62

31.0

3.2

21.5

27.7

20.5

17

16.1

20.9

2.4

28.0

26.98

33.3

3.2

25.0

30.9

23.8

19

16.1

20.9

2.4

30.7

29.36

36.5

3.2

28.0

32.9

26.5

21

15.3

20.1

3.1

33.8

31.76

39.7

3.2

31.5

36.2

29.7

23

15.3

20.1

3.1

37.0

34.92

42.9

3.7

34.5

39.3

32.8

25

15.3

20.1

3.1

40.2

38.10

46.0

3.7

37.5

42.5

36.0


JY27468 Nut-tightened socket

未命名-2.jpg

Housing

Number

A

B

C

D

E

F

d

Thread M

UNEF-2A

09

14.6

2.8

22.3

27.0

30.2

17.0

17.7

0.4375-28

11

17.8

2.8

25.5

31.8

35.0

19.6

21.0

0.5625-24

13

21.6

2.8

30.2

35.0

38.1

24.3

25.6

0.6875-24

15

24.8

2.8

33.4

38.1

41.3

27.6

28.8

0.8125-20

17

28.0

2.8

36.6

41.3

44.5

30.7

32.0

0.9375-20

19

30.7

3.6

39.7

46.0

49.3

33.9

35.2

1.0625-18

21

33.8

3.6

42.9

49.2

52.4

37.1

38.3

1.1875-18

23

37.0

3.6

46.1

52.4

55.6

40.0

41.5

1.3125-18

25

40.2

3.6

50.8

55.6

58.8

43.4

44.7

1.4375-18


J599I Series Printed Circuit Board Socket

未命名-3.jpg

Specifications of printed board contacts

L1

A

22D

long printed board contacts

8.5

0.7

short printed board contacts

4.0

20#

long printed board contacts

8.5

0.7

short printed board contacts

5.0

16#

long printed board contacts

8.5

1.15

short printed board contacts

5.0


Size

Housing Number 0919

Housing Number 2125

Fitted with 22D pins

Fitted with 22D sockets

fitted with 16# or 20# pins and sockets

Fitted with 22D pins

Fitted with 22D sockets

fitted with 16# or 20# pins and sockets

L2

9.0610.06

8.7410.06

9.2410.23

9.0610.06

8.7410.06

9.2410.23

L3

13.9115.08

13.5815.08

14.0815.25

13.9115.08

13.5815.08

14.0815.25

L4

11.6012.47

11.2712.47

11.7712.64

12.3513.22

12.0213.22

12.5213.39

L5

9.9111.08

9.5811.08

10.0811.25

9.9111.08

9.5811.08

10.0811.25

L6

7.608.47

7.278.47

7.778.64

8.359.22

8.029.22

8.529.39


Overall dimensions of J599I series welded products

未命名-3.jpg


Specifications of welded contacts

L

inner diameter of welding cup

maximum suitable wire gaugeAWG

22D

4

Φ0.9

22

20#

4

Φ1.1

20

16#

4

Φ1.9

16

12#

4

Φ2.9

12

10#

6

Φ3.6

10

8#

6

Φ4.8

8


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