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K2 series high-speed backplane connector

K2 series high-speed backplane connector

ProductFeaturesComplies with the requirements of CPCI bus usage, can replace ordinary leaf spring 2mm pitch connectors,With reliable contact performance and environmental resistanceElectrical and environmental performance complies with IEC61076-4-101Uses highly reliable hyperbolic wire spring
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Description
Products Description

Product Features

Complies with the requirements of CPCI bus usage, can replace ordinary leaf spring 2mm pitch connectors,
With reliable contact performance and environmental resistance
Electrical and environmental performance complies with IEC61076-4-101
Uses highly reliable hyperbolic wire spring holes, suitable for harsh environments with strong vibration and shock
Suitable for high-speed data transmission between motherboard and daughterboard
Excellent signal integrity
Transmission rate can reach 3.125Gbps
Can be used in military fields such as aviation, aerospace, and naval ships


Mechanical properties

• Mechanical life: 5,000 cycles of insertion and extraction
• Shock: 6ms post-peak sawtooth wave, 980m/s²
• Vibration: Sine wave from 10Hz to 2000Hz, acceleration of 196m/s²;
Random vibration from 10Hz to 2000Hz, power spectral density of 0.4g²/Hz



Electrical properties

• Voltage withstand: 1000V AC at normal temperature and pressure;
100V AC at low pressure (30KPa)
• Contact resistance: ≤25mΩ
• Insulation resistance: ≥5000MΩ
• Rated current: 1A

文心大模型3.5生成


Environmental Performance

• Operating Temperature: -65℃ to +125℃
• Fluid Resistance: Resistant to various fuels, coolants, and solvents
• Damp Heat: As per GJB 1217A, alternating damp heat for 10 days
• Flame Retardancy: Self-extinguishes within 10 seconds
• Salt Spray: 48 hours


Utilizes spring-loaded pin holes to enhance contact reliability

The K2 series connectors employ highly reliable wire spring sockets, capable of withstanding harsh operating conditions such as high-intensity vibrations and shocks. Their resistance to vibration and shock is significantly higher than that of ordinary leaf spring structure products. Additionally, their mechanical life exceeds 5000 cycles, far surpassing the 500 cycles of ordinary leaf spring structure products.


Performance Comparison


Category

Ordinary Leaf Spring Structure

K2 Series

Mechanical Life

500

5000

Vibration Resistance

10Hz~2000Hz,196m/s2

10Hz~2000Hz,0.4G2/Hz

Shock Resistance

490m/s2

980m/s2


Reversed pin hole installation enhances operational reliability.

The K2 series connector sockets (backplane connectors) adopt an exposed socket structure, while the plugs (daughterboard connectors) utilize an embedded pin structure. This design enhances the structural strength of the exposed parts, preventing issues such as pin bending and breakage caused by accidental knocks during insertion and separation, which are common problems with ordinary leaf spring connectors due to their exposed pins and lower strength.

image.png


Installation Comparison of K2 Series and Ordinary Leaf Spring Structure Sockets

Rows a to e are signal contacts, while rows f and g are shielding contacts. When the signal contacts of the K2 series connector overlap with those of an ordinary leaf spring structure connector, due to the structural differences between the two types of connectors, there will be a 1mm deviation in the outer walls of the two connectors. The specific relative positions are shown in the figure below.


image.png

The relative position dimensions between the printed board, motherboard, and connector

未命名-1.jpg


Product outline dimensions and printed board package size


Type A plug of K2 series

未命名-2.jpg

Type A socket of K2 series

未命名-3.jpg

Type B plug of K2 series

未命名-1.jpg

Number of cores

95 cores

110 cores

125 cores

A

37.98

43.98

49.98

B

36

42

48

n

19

22

25


Type B socket of K2 series

未命名-2.jpg

Number of cores

95 cores

110 cores

125 cores

A

37.98

43.98

49.98

B

36

42

48

n

19

22

25


Example of Connector Combinations

The K2 series connectors are designed for CPCI bus systems, serving as a replacement for conventional leaf spring connectors with a 2mm pitch. In practical applications, to prevent lateral and angular errors, it is common to pair Type B connectors, which do not have error-proofing devices, with Type A connectors that do have such devices. The extended assembly (Type C) should only be used at the end of the connector chain and must be paired with at least one Type A connector featuring error-proofing devices. Below are several commonly used combination methods.


未命名-3.jpg

Error-Proofing or Mis-Insertion Prevention Device


The coding pieces can be installed into the Type A connectors of the K2 series. They need to be ordered separately. 


Coding pieces for module ends

image.png

coding pieces for backplane ends.

image.png

Module End Coding Piece


Backplane End Coding Piece

Coding

Ordering Model


Coding

Ordering Model

1234

K2KM1234


5678

K2KF5678

1256

K2KM1256


3478

K2KF3478

1258

K2KM1258


3467

K2KF3467

2348

K2KM2348


1567

K2KF1567

2358

K2KM2358


1467

K2KF1467

2478

K2KM2478


1356

K2KF1356

2567

K2KM2567


1348

K2KF1348

3567

K2KM3567


1248

K2KF1248

4578

K2KM4578


1236

K2KF1236

6321

K2KM6321


8754

K2KF8754

印制板布线建议

Layout Recommendations for PCB

"Through-holes on printed circuit boards (PCBs) are significant points of impedance discontinuity, and optimizing the hole, pad, and anti-pad diameters can significantly improve the impedance continuity issue. 


The pad, which supports the hole, can be minimized as much as possible while ensuring welding reliability and manufacturing cost efficiency, by referring to the actual process parameters of PCB pads, to reduce impedance discontinuity at this location.

For high-speed applications, non-functional pads (except for top and bottom layers) should be removed, as shown in the figure below.

For high-speed applications, the size of anti-pads should be maximized to the extent that differential trace reference ground continuity is ensured.

To achieve better transmission performance in high-speed applications, it is recommended to use materials such as FR4 N4103-13SI or materials with a dielectric loss factor of less than 0.008 for the PCB substrate."

image.png

Drill hole, finished hole, pad and anti-pad hole size

image.png

Sub-board

mm

Backplane

mm

Column Pitch

CP

2

2

Drill Hole

Ddrill Hole

0.7

0.66

Finished Hole

Dfinished Hole

0.6

0.56

Line Width

W

0.15

0.15

Trace Spacing

S

0.127

0.127

Pad

P

1.0

0.96

Anti-pad

Wa

1.5

1.5

Total Bus Width

TRW

0.427

0.427

Loop Width

Wr

0.2

0.2

Drill Hole to Trace Clearance

Cd-t

0.4365

0.4565

Pad to Trace Clearance

Cp-t

0.2865

0.3065

Anti-pad to Trace Clearance

Ca-t

0.0365

0.0365

Note: Line Width and Trace Spacing are used as examples only.

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